Rail and Fastening System Inspection Equipment Railway Integrated Detection Platform

• Customization: Available
• After-sales Service: Yes
• Warranty: 1 Year
• Certification: ISO9001
• Type: Railway Integrated Detection Platform
• Product Name: Rail Profile Measuring Instrument
• Sampling Interval: 6mm
• Measurement Accuracy: 0.1mm
• Block Dropout Identification: 3D Model Generation
• Recognition Sensitivity: 0.3mm
• Detection Rate: Over 95%
• Transport Package: Customized
• Specification: Customized
• Trademark: XRD
• Origin: Chongqing, China
• Production Capacity: 10000

Product Description

The railway intergrated detection platform is designed based on the collection of multiple types of railway equipment data. It utilizes computer vision, 3D point cloud processing, and multi-sensor synchronization technologies to perform accurate detection and analysis. The system meets the periodic inspection requirements of high-speed railway lines, bridges, and tunnels.

Specification

Platform Composition

The inspection platform consists of a "1+6" configuration: one electric platform plus six functional inspection modules.

Function	Description
Slab Crack and Joint Inspection	Detection and analysis of surface damage and joint cracks on slab tracks
Rail Surface Damage Inspection	Identification and analysis of rail surface cracks, spalling,corrugation, and weld defects
Fastener Condition Inspection	Detection and analysis of missing components, installation anomalies, and fastener looseness
Track Displacement Measurement	Detection of tunnel deformation, substructure defects, and anomalies, and fastener looseness ballast
Trackside Facility Inspection Module	Detection of trackside facilities (barriers, covers, wind screens,etc.) and rail crawler movement
Rail Profile Inspection	Continuous rail profile measurement and automatic analysis of profile symmetry and quality

• Slab Track Inspection Module

• Rail Surface Damage Inspection Module

• Fastener Condition Inspection Module

The slab crack detection module uses the Faster R-CNN framework for automated slab crack detection, training, evaluation, verification, and optimization. Through continuous learning, it gradually improves recognition accuracy.

The rail surface damage inspection module utilizes computer image processing technology to identify and inspect rail surface defects such as spalling, wear, corrugation, and weld flaws.

By using high-precision lasersensors to scan fasteners, the module captures 3D point clouds and detects missing parts, installation anomalies, and fastener looseness.

• Track Displacement Measurement Module

• Trackside Facility Inspection Module

• Rail Profile Inspection Module

The module rapidly collects time-synchronized spatial point cloud data along the track cross-section to support fast and intelligent computation of track deformation.

The module rapidly collects time-synchronized spatial point cloud data along the track cross-section to support fast and intelligent computation of track deformation.

The module uses line-structured laser sensors to continuously scan the wheel-rail profile, enabling continuous rail profile measurement and corresponding 3D modeling.

Comparison Between Integrated Inspection Platform and Conventional Inspection System

Item		Integrated Inspection Platform	Conventional Inspection System
Fastening System	Missing Clips	Automatic Recognition	Manual Review Recognition
	Clip Breakage or Misalignment	Automatic Recognition	Manual Review Recognition
	Clip Gap / Clamping Force Recognition	Automatic Recognition, Accuracy: 0.2mm for W-Type Clips, 1mm for E-Type Clips	Not Recognizable
	Under-Rail Pad Thickness Identification	Automatic Recognition, Accuracy: 0.5mm	Not Recognizable
	Rail Gauge Shim Matching	Automatic Recognition	Not Recognizable
	3D Imaging of Fastening System	Automatically Generated	Not Feasible; Detection Achieved via Image Processing
	Detection Rate	Over 95%	/
Light Band System(Rail Surface)	Rail Surface Light Band Width	Intelligent Recognition + Manual Review	Manual Review
	Corrugation and Wear Pattern Recognition	Intelligent Recognition + Manual Review	Manual Review
	Rail Surface Damage /  Light Band Anomalies	Intelligent Recognition + Manual Review	Manual Review
	Recognition Accuracy	Longitudinal ±1mm, Transverse ±0.1mm	None
Slab / Sleeper Module	Slab Crack Identification	Intelligent Recognition	Manual Review
	Rail Crack Identification	Intelligent Recognition	Manual Review
	Crack Recognition Accuracy	Recognition Accuracy: 0.1mm , Repeatability: 0.2mm	None
Rail Profile	Sampling Interval	6mm	None
	Measurement Accuracy	0.1mm	None
	Block Dropout Identification	3D Model Generation, Rail Surface Damage Recognition	None

Optional Auxiliary Functions for the Integrated Inspection Platform

Module	Item	Parameter
Track Displacement Measurement System	Inspection Item	Inspection of subgrade, bridges, tunnels, sound barriers, and trackside facilities
	Inspection Parameter	Measurement accuracy: 2mm at 50m; Point cloud density: 1 million pts/s
	Data Provided	Provides 3D point cloud data of the entire line
Tunnel Panorama Inspection Device	Tunnel Structural Health Inspection Item	Identifies tunnel water seepage, wall cracks, detachment, and deformation
	Inspection Method	High-definition image playback and comparison with previous data
	Tunnel Image	Provides tunnel cross-sectional images
	Recognition Sensitivity	0.3mm
	Data Provided	Provides full-line real-scene tunnel images

Company Overview
Chongqing XinRail Technology Co., Ltd. - Your Trusted Partner for Premium Track Accessories. We specialize in providing top-quality products and innovative solutions for the railway and rail transit industries. Since our inception, we've been dedicated to enhancing the efficiency and safety of track systems worldwide with reliable products and exceptional service.
 
Our Advantages
1. Superior Quality Control: Ensuring products meet the highest standards.
2. Highly Competitive Prices: Get the best value for your investment.
3. Cutting-Edge Technology: State-of-the-art products for modern living.
4. Expert Team: Professional and passionate about lifestyle electronics.
5. Seamless Communication: Smooth, responsive, and easy to work with.
6. Effective OEM & ODM Services: Tailored solutions to meet your unique needs.
 
Our Mission
Our mission is to advance the safety and efficiency of the rail transit industry by providing excellent track accessories and services. We are dedicated to being a reliable partner for our clients, together facing future challenges and opportunities.
Please feel free to contact us for more information. We look forward to working with you and contributing to the development of the rail transit industry!

What are the main factors to consider when selecting track accessories?
When selecting track accessories, key factors include:
Compatibility: Ensure the accessories match the specifications of your existing track system.
Quality Standards: Look for products that meet international quality and safety standards.
Durability: Consider the environmental conditions and load requirements to choose durable materials.
Cost-effectiveness: Balance cost with the long-term performance and maintenance requirements of the accessories.
 
How do you ensure the quality of your products?
We ensure product quality through: Rigorous Testing: All products undergo thorough testing and quality control procedures. Certified Manufacturers: We source our products from internationally recognized manufacturers with proven track records. Compliance: Our products comply with industry standards and regulations to guarantee performance and safety.

Can you provide customized solutions for specific projects? 
Yes, we offer customized solutions tailored to specific project requirements. Our team of experts can work with you to understand your needs and provide tailored products and solutions to meet your project's specifications.
 
Do you offer technical support and after-sales service?
Yes, we provide comprehensive technical support and after-sales service. Our team is available to assist with installation, maintenance, and troubleshooting to ensure the optimal performance of our products.
 
Do you ship internationally? 
Yes, we offer international shipping to a wide range of countries. Shipping costs and arrangements will be provided based on the destination and order details.